Mechanical engineering
Production
connACT SERVICES

We connect data, processes, and people

Make better decisions faster.

Are you aware of what is happening in your production at all times?
Can you respond in real time when it matters most?

As manufacturers ourselves, we understand the challenges.
That is why we developed connACT SERVICES. Designed from real-world experience for real-world use. Our solution connects your machine data, processes, and team.

It allows you to identify opportunities immediately, continuously optimize, and secure your competitive edge.

connACT SERVICES helps you make better decisions faster.

In just 20 minutes, we will show you where connACT SERVICES can have the greatest impact on your production.

Daily challenges in production

How to reduce stress
and regain control.

Reducing stress starts with greater clarity. Reliable data on efficiency, downtime, and energy consumption is essential for making important decisions. connACT SERVICES provides a clear data foundation for day-to-day production, enabling you to identify deviations early on and optimize processes in a targeted manner.

Efficiency under control or is it just a feeling?

Efficiency under control or is it just a feeling?

Without comprehensive data collection, untapped performance reserves remain hidden and opportunities for optimization go unused.

Lots of data.
Little impact?

Lots of data. Little impact?

Data is generated every day. Without targeted analysis, it cannot be turned into reliable information for decision-making and optimization efforts.

Why wait until it is too late to take action?

Why wait until it is too late to take action?

Maintenance is often performed only after a malfunction occurs or based on intuition. Without early warning signs, the effort, costs, and risk of downtime increase.

Producing more sustainably, but without reliable data?

Producing more sustainably, but without reliable data?

Without accurate CO₂ and energy data, resource efficiency cannot be reliably demonstrated or systematically improved.

With connected production data and services

Get your entire production
ready for tomorrow.

connACT SERVICES is the key to optimizing your manufacturing processes. Production data flows quickly and easily into a single system. When industrial services are combined with this transparency, targeted improvements with measurable results are the result.

Digitalization

Machine connectivity.
Easier than ever.

Gain clarity faster, respond sooner, and manage more effectively – all based on production data.

Sustainability

More than just a trend.
An advantage for tomorrow.

Reduce energy costs and provide solid evidence of ESG compliance – with reliable energy and process data.

Industrial services

We are here for you.
When it counts.

Ensure availability and minimize downtime – with practical on-site support.

For everyone who wants to achieve more

connACT SERVICES brings power
to your production.

We will make your production process a key success factor. To do this, we get the most out of it for every one of your systems, no matter how old they are.

Improve right away

Production planning and optimization

Maintenance
management

Quality
assurance

Sustainability
management

Applications in everyday production

When data provides clarity,
it pays off for you and your account.

Use case: Effective production meetings that save time.

Before

Our customer in the automotive supply industry had to manually compile production data for the daily production meeting from various systems and lists. This was time-consuming, and questions often went unresolved until the next meeting.

Solution

connACT automatically aggregates and prepares all relevant production metrics, ensuring everyone in the meeting has access to the same data for decision-making. Immediate access to detailed information is also available when needed.

After

At least 10 engineering hours are saved per week. Additionally, analyses are faster, more targeted, and more objective.

20 minutes to greater efficiency and faster decisions.

Use case: The pseudo reject has been virtually eliminated.

Before

At the customer facility that manufactures battery systems, the scrap rate at the leak test bench was high and subject to significant fluctuations. However, many parts passed the secondary inspection.

Solution

Using connACT, we systematically analyzed the process data and environmental conditions. This revealed a clear correlation between the temperature of the test specimen and the scrap rate. Through targeted pre-conditioning, we reduced pseudo-scrap almost entirely.

After

Pseudo-scrap near zero means faster troubleshooting and a much more in-depth root cause analysis based on reliable influencing factors.

20 minutes to reliable root cause analysis instead of fluctuating scrap rates.

Use case: Analyze errors more quickly and resolve them effectively.

Before

At one of our customers' plastic processing facilities, fault reports were initially recorded using paper forms. Data quality and the level of detail varied significantly. Important information regarding the cause and frequency of faults was frequently absent. This often led to delays caused by follow-up inquiries during three-shift operations.

Solution

connACT reliably records malfunctions and anomalies in a standardized manner and automatically enriches them with relevant production data. Frequencies, patterns, and correlations are immediately visible and transparent to all involved.

After

Faster resolution of malfunctions and well-founded root cause analysis. This results in fewer transcription errors from manual note-taking and significantly more effective communication.

20 minutes to faster troubleshooting and reduced downtime.

Use case: System performance at a glance.

Before

Webasto, a systems supplier to the automotive industry, faced the challenge of accurately identifying errors that occurred on production equipment during shifts.

Solution

connACT centrally records and clearly visualizes operating statuses, and process data. These information are displayed on tablets, in the foreman's office, and on large-screen monitors in the production area.

After

Faster and more targeted responses to malfunctions and deviations, significantly shorter troubleshooting times. Additionally, all statuses are available as historical data, supporting maintenance and other departments.

20 minutes to greater visibility and faster, better decisions.

Use case: Save €30,000 on energy costs – without interrupting the production.

Before

Our customer, which operates its own heat treatment facility, found that the gas-fired hardening furnace was the most energy-consuming asset. It is crucial to understand when it is appropriate to run the furnace at full capacity and when it should be shut down.

Solution

connACT objectively provides clear visualizations of utilization and heating and cooling times. This allows for the identification of time windows during which the furnace can be shut down economically without interrupting the production process.

After

€30,000 less in annual energy costs. Plus clear insights into utilization and OEE based on reliable data.

20 minutes to measurable energy cost savings.

Use case: Reduce peak loads without losing cycle time.

Before

In a complex production line for electronic components, assembly, testing, and laser processes accounted for the majority of peak loads. However, there was a lack of data needed to effectively manage these peaks.

Solution

connACT provides complete transparency into individual system modules. Power consumption, process times, and operating states are all recorded and evaluated together. This allows for precise adjustment of parameters, ensuring that load peaks are effectively reduced while maintaining a stable overall cycle time.

After

€8,000 in cost savings on the system. Plus reduced downtime and higher OEE through data-driven process analysis.

20 minutes to reduced peak loads and stable cycle times.

Use case: Save €18,000 a year with energy data.

Before

At one of our customers in the injection molding industry, the energy consumption of machines and peripheral devices was only partially measured and not recorded consistently. As a result, CO₂/ESG and ISO 50001 reports were often based on estimates, and peak loads could not be clearly explained.

Solution

connACT reliably collects and consolidates energy and process data in a consistent and comparable manner. It covers everything from machines to production lines to buildings and provides second-by-second accuracy and centralized visualization. This clearly shows peak loads, idle time, and inefficiencies.

After

€18,000 in annual energy cost savings. Plus reliable data for optimization, peak load management, and ESG reporting.

20 minutes to reliable energy data instead of estimates.

„connACT gives us a constant overview of our production facilities' output and process data. We can identify process anomalies early on and develop targeted countermeasures. This significantly reduces the non-conformance rate.“
– Oliver Betker, Team Lead Manufacturing Engineering, Webasto

"We have been using connACT in our mass production for over two years now. This allows us to enhance our production efficiency and sustainability. During system downtime, we shut down specific high-runners, which has significantly reduced our utility consumption."
– Stefan Meier, Head of Production, SITEC

"SITEC addresses the area where many companies are currently struggling: manufacturing, at the heart of production. [...] This is truly pioneering work."
– Prof. Detlev Müller, Judge for the 2025 Saxonian Innovation Award

Install today, use tomorrow

Achieve optimal production performance
in just three steps.

1

Installation

Connect the system in 4 hours and ensure transparency.

2

Trial period, including support

Use it during operation and get support (online / on-site) whenever you need it.

3

Benefit right away

Gain insights and assess potential together.

Why we are the perfect fit for you

This makes us the perfect partner
for your production.

Real-world experience: Our production background gives us a clear understanding of what matters most in day-to-day operations.
Holistic approach: Data, services, and sustainability are seamlessly integrated into a single system.
Data sovereignty: Your data belongs to you. It is stored locally or in secure cloud solutions on German servers.
Easy implementation: We reduce complexity and ensure that you see results quickly.
Measurable impact: Efficiency, availability, transparency, and quality improve in a way that is easy to track.